DCB Series Regenerative Bi-directional DC Power Supplies

Regenerative Bi-directional DC Power Supplies

The Two Quadrant Regenerative Source and Sink DCB Series power supplies from Adaptive Power Systems are powerful yet cost effective Battery test solutions. Designed using state-of-the-art Digital Signal Processing, these units combine a DC power supply with a regenerative electronic DC load into a single unit.
All DCB Series models support an auto-ranging constant power V-I output profile that offers both higher voltage and high current from a single unit.

Available in three power levels range from 3kW to 30kW per unit. There are multiple voltage range models up to 2000Vdc and max. current of 360Adc for 3U chassis or 1000Adc for 4U chassis. Note that AC input power for 4U chassis units is 380Vac to 480Vac with no power derating.  For 3U chassis units, AC input is universal so either 208Vac 3 phase or 400/480Vac 3 phase can be applied but max. output power is derated for 208Vac input as indicated in the MODELS tab table.
Master/ Slave mode for series or parallel operation available for higher voltage and or power requirements.

For questions regarding the DCB Series, please contact us.

App Note Series Operation for Higher DC Voltages
APS DCB Series Regenerative DC Supply + Load 30kW
Buy or Rent through PPST Solutions

OVERVIEW

OVERVIEW

The DCB Series of precision Regenerative Two Quadrant DC power Supplies uses state of the art field programmable logic array (FPGA) technology to implement a digital power conversion topology that combines a DC source with a Regenerative DC load into a single unit. High efficiency energy recycling back to the grid results in significant energy and HVAC cost savings, especially for large EV battery pack applications.
Packaged in a compact, standard 19” rack mount chassis, these powerful functions are easily accessible through an easy to use, color touch screen based user interface from the front panel or by sending commands over one of several available digital control interfaces.

The ability of the DCB Series to both source and sink DC power using regenerative technology makes them ideally suitable for a E-Mobility development and test applications. With power levels from 3000W to 15000W per 3U chassis or up to  30000W per 4U chassis and ability to parallel units for higher power needs, a wide range of present and future power demands can be met.

All DCB models are equipped with a flexible auto-ranging output stage which provides higher output voltage at lower output current, or higher output current at lower output voltage, always controlled by the adjustable power set value . Therefore, a wide range of applications can be covered by the use of just one DCB model.

For power requirements higher than 30kW, refer to the high power master/slave cabinet systems.

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MODELS

AVAILABLE MODELS

3kW or 5kW Models, 208Vac AC Input (-2) or 400~480Vac AC Input (-4)
MODEL_______POWER (W)VOLTAGE MAX (Vdc)CURRENT MAX (Adc)INPUT POWERHEIGHTWEIGHT (KG/LBS)
DCB60-170HP5000 (-4) / 3000 (-2)60170208V~480V-3ø3U18 / 39.7
DCB80-170HP5000 (-4) / 3000 (-2)80170208V~480V-3ø3U18 / 39.7
DCB200-70HP5000 (-4) / 3000 (-2)20070208V~480V-3ø3U18 / 39.7
DCB360-40HP5000 (-4) / 3000 (-2)36040208V~480V-3ø3U18 / 39.7
DCB500-30HP5000 (-4) / 3000 (-2)50030208V~480V-3ø3U18 / 39.7
DCB750-20HP5000 (-4) / 3000 (-2)75020208V~480V-3ø3U18 / 39.7
6kW or 10kW Models, 208Vac AC Input (-2) or 400~480Vac AC Input (-4)
MODEL_______POWER (VA/W)VOLTAGE MAX (Vdc)CURRENT MAX (Adc)INPUT POWERHEIGHTWEIGHT (KG/LBS)
DCB60-340HP10000 (-4) / 6000 (-2)60340208V~480V-3ø3U25 / 55.1
DCB80-340HP10000 (-4) / 6000 (-2)80340208V~480V-3ø3U25 / 55.1
DCB200-140HP10000 (-4) / 6000 (-2)200140208V~480V-3ø3U25 / 55.1
DCB360-80HP10000 (-4) / 6000 (-2)36080208V~480V-3ø3U25 / 55.1
DCB500-60HP10000 (-4) / 6000 (-2)50060208V~480V-3ø3U25 / 55.1
DCB750-40HP10000 (-4) / 6000 (-2)75040208V~480V-3ø3U25 / 55.1
DCB1000-30HP10000 (-4) / 6000 (-2)100030208V~480V-3ø3U25 / 55.1
DCB1500-20HP10000 (-4) / 6000 (-2)150020208V~480V-3ø3U25 / 55.1
9kW or 15kW Models, 208Vac AC Input (-2) or 400~480Vac AC Input (-4)/
MODEL_______POWER (VA/W)VOLTAGE MAX (Vdc)CURRENT MAX (Adc)INPUT POWERHEIGHTWEIGHT (KG/LBS)
DCB60-360HP15000 (-4) / 9000 (-2)60360208V~480V-3ø3U32 /70.5
DCB80-360HP15000 (-4) / 9000 (-2)80360208V~480V-3ø3U32 /70.5
DCB200-210HP15000 (-4) / 9000 (-2)200210208V~480V-3ø3U32 /70.5
DCB360-120HP15000 (-4) / 9000 (-2)360120208V~480V-3ø3U32 /70.5
DCB500-90HP15000 (-4) / 9000 (-2)50090208V~480V-3ø3U32 /70.5
DCB750-60HP15000 (-4) / 9000 (-2)75060208V~480V-3ø3U32 /70.5
DCB1000-40HP15000 (-4) / 9000 (-2)100040208V~480V-3ø3U32 /70.5
DCB1500-30HP15000 (-4) / 9000 (-2)150030208V~480V-3ø3U32 /70.5
DCB2000-30HP15000 (-4) / 9000 (-2)200020208V~480V-3ø3U32 /70.5
30kW Models 380V-480V AC Input  – 4U
MODEL_______POWER (VA/W)VOLTAGE MAX (Vdc)CURRENT MAX (Adc)INPUT POWER -4HEIGHTWEIGHT (KG/LBS)
DCB80-100030000801000380V~480V-3ø4U44 / 97
DCB200-42030000200420380V~480V-3ø4U44 / 97
DCB360-24030000360240380V~480V-3ø4U44 / 97
DCB500-18030000500180380V~480V-3ø4U44 / 97
DCB750-12030000750120380V~480V-3ø4U44 / 97
DCB1000-8030000100080380V~480V-3ø4U44 / 97
DCB1500-6030000150060380V~480V-3ø4U44 / 97
DCB2000-4030000200040380V~480V-3ø4U44 / 97
High Power Cabinet Systems
CABINET HEIGHTPOWER (kW)VOLTAGE MAX (Vdc)CURRENT MAX (Adc)INPUT POWERHEIGHTNO/ CABS
24U30 to 15080 ~ 20003060380V~480V-3ø24U1
42U105 to 15080 ~ 20005100380V~480V-3ø42U1
Dual 42Uup to 30080 ~ 200010200380V~480V-3ø42U2
Tripple 42Uup to 45080 ~ 200015300380V~480V-3ø42U3
Data shown for:15kW3U units

KEY FEATURES

KEY FEATURES

  • Bi-directional, regenerative DC Supply and Electronic Load combination
  • Output voltage ranges from 60 V up to 2000 V
  • Constant Power Auto-ranging Voltage/Current profile
  • Current: up to 1000A, parallelable for higher current
  • Output power 2.5, 5, 7.5, 10 or 15 kW per 3U chassis and 15kW or 30kW per 4U chassis
  • High overall efficiency up to 95% saves on energy cost
  • Three phase 208Vac or 380~480Vac input voltage  models
  • Active Power Factor Corrected AC input
  • Flexible, precisely regulated output power stages
  • Various protection circuits (OVP, OCP, OPP, OTP)
  • Intuitive TFT touch panel with display of settings, read-backs, status and notifications
  • Remote sensing with automatic open sense detection
  • Galvanically isolated analog interface and USB port
  • Integrated function generator
  • Resistance mode (Sink)
  • Optional, digital, plug & play interfaces
  • GPIB interface option available on 3U models only
  • SCPI commands and ModBus RTU (optional: ModBus TCP) support

APPLICATIONS

APPLICATIONS

Battery Testing and Forming

With its high power density and programming battery charging profiles, the DCB is ideally suited for forming batteries up to 2000Vdc as well as performance testing of EV battery packs. The regenerative capability of the DCB in load mode results in an energy efficient and cost effective complete battery test system that can be scaled in power using the Master/Slave mode of both units.

DC Motor Testing

The DCB Series bi-directional DC source/sink is able to both drive and brake DC Motors allows regenerated power from the DC motor to be recycled to the power grid during test.

Product Development and Test

With the ability to provide programmable over-voltage, over-current and over-power, the DCB power supply can safely be used to power up early prototypes without fear of  losing time or money due to scarce prototype failure.

Avionics DC Power

Capable of supporting ±270Vdc (using 2 units in master/slave series), the DCB Series is a good choice for testing regenerative DC power avionics loads like electric flaps and landing gear subsystems.

SPECS

SPECS

3kW / 5kW Models
MODEL DCB80-120HP DCB200-70HP DCB360-40HP DCB500-30HP DCB750-20HP
Voltage Range 0~80 V 0~200 V 0~360 V 0~500 V 0~750 V
Current Range 0…120 A 0…70 A 0…40 A 0…30 A 0…20 A
CP V-I Range 41.7V@120A ~ 80V@62.5A 71.4V@70A ~ 200V@25A 125V@40A ~ 360V@13.9A 166.7V@30A ~ 500V@10A 250V@20A ~ 750V@6.7A
Voltage Ripple (source) <100 mVpp
<10 mVrms		 <300 mVpp
<40 mVrms		 <320mVpp
<55mVrms		 <350mVpp
<70mVrms		 <800mVpp
<200mVrms
Insulation -DC to PE ±400 Vdc ±725 Vdc ±725 Vdc ±1500 Vdc ±1500 Vdc
Insulation +DC to PE ±400 Vdc ±1000 Vdc ±1000 Vdc ±1800 Vdc ±1800 Vdc
Power Range 0~5000 W (-4)
0~3000 W (-2)		 0~5000 W (-4)
0~3000 W (-2)		 0~5000 W (-4)
0~3000 W (-2)		 0~5000 W (-4)
0~3000 W (-2)		 0~5000 W (-4)
0~3000 W (-2)
Resistance Range 0.016 – 26 Ohm 0.1 – 160 Ohm 0.3 – 520 Ohm 0.6 – 1000 Ohm 1.2 – 2200 Ohm
Output Cap. 7790 uF 2520 uF 393 uF 180 uF 180 uF
Efficiency 94.5% 94.5% 95.5% 95.5% 95.5%
Weight 18kg/39.7lbs 18kg/39.7lbs 18kg/39.7lbs 18kg/39.7lbs 18kg/39.7lbs

 

6kW / 10kW Models
MODEL DCB80-240HP DCB200-140HP DCB360-80HP DCB500-60HP
Voltage Range 0~80 V 0~200 V 0~360 V 0~500 V
Current Range 0…240 A 0…140 A 0~80 A 0~60 A
CP V-I Range 41.7V@240A ~ 80V@125A 71.4V@140A ~ 200V@50A 125V@80A ~ 360V@27.8A 166.7V@60A ~ 500V@20A
Voltage Ripple <320mVpp
<25mVrms		 <300mVpp
<40mVrms		 <550mVpp
<65mVrms		 <350mVpp
<70mVrms
Insulation -DC to PE ±400 Vdc ±725 Vdc ±725 V DC ±1500 V DC
Insulation +DC to PE +400 Vdc +1000 Vdc +1000 V DC +1800 V DC
Power Range 0~10000 W (-4)
0~6000 W (-2)		 0~10000 W (-4)
0~6000 W (-2)		 0~10000 W (-4)
0~6000 W (-2)		 0~10000 W (-4)
0~6000 W (-2)
Resistance Range 0.08 – 13 Ohm 0.05 – 80 Ohm 0.15 – 260 Ohm 0.3 – 500 Ohm
Output Cap. 15980 uF 5040 uF 786 uF 360 uF
Efficiency 94.5% 94.5% 95.5% 95.5%
Weight 25kg/55.1lbs 25kg/55.1lbs 25kg/55.1lbs 25kg/55.1lbs

 

6kW / 10kW Models
MODEL DCB750-40HP DCB1000-30HP DCB1500-20HP
Voltage Range 0~750 V 0~1000 V 0~1500 V
Current Range 0~40 A 0~30 A 0~20 A
CP V-I Range 250V@40A ~ 750V@13.3A 333V@30A ~ 1000V@10A 500V@20A ~ 1500V@6.7A
Voltage Ripple <800mVpp
<200mVrms		 <1000mVpp
<200mVrms		 <2000mVpp
<400mVrms
Insulation -DC to PE ±1500 V DC ±1500 V DC ±1500 V DC
Insulation +DC to PE +1800 V DC +2000 V DC +2000 V DC
Power Range 0~10000 W (-4)
0~6000 W (-2)		 0~10000 W (-4)
0~6000 W (-2)		 0~10000 W (-4)
0~6000 W (-2)
Resistance Range 0.6 – 1100 Ohm 1.2 – 2000 Ohm 2.6 – 4500 Ohm
Output Cap. 360 uF 90 uF 90 uF
Efficiency 95.5% 95.5% 95.5%
Weight 25kg/55.1lbs 25kg/55.1lbs 25kg/55.1lbs
9kW / 15kW Models
MODEL DCB80-360HP DCB200-210HP DCB360-120HP DCB500-90HP
Voltage Range 0~80 V 0~200 V 0~360 V 0~500 V
Current Range 0~360 A 0~210 A 0~120 A 0~90 A
CP V-I Range 41.7V@360A ~ 80V@187.5A 71.4V@210A ~ 200V@75A 125V@120A ~ 360V@41.7A 166.7V@90A ~ 500V@30A
Voltage Ripple <320mVpp
<25mVrms		 <300mVpp
<40mVrms		 <550mVpp
<65mVrms		 <350mVpp
<70mVrms
Insulation -DC to PE ±400 Vdc ±725 Vdc ±725 Vdc ±1500 Vdc
Insulation +DC to PE ±400 Vdc ±1000 Vdc ±1000 Vdc ±1800 Vdc
Power Range 0~15000 W (-4)
0~9000 W (-2)		 0~15000 W (-4)
0~9000 W (-2)		 0~15000 W (-4)
0~9000 W (-2)		 0~15000 W (-4)
0~9000 W (-2)
Efficiency 95% 95% 95% 95%
Weight 32kg/70.5lbs 32kg/70.5lbs 32kg/70.5lbs 32kg/70.5lbs

 

MODEL DCB750-60HP DCB1000-40HP DCB1500-30HP DCB2000-20HP
Voltage Range 0~750 V 0~1000 V 0~1500 V 0~2000 V
Current Range 0~60 A 0~40 A 0~30 A 0~20 A
CP V-I Range 250V@60A ~ 750V@20A 375V@40A ~ 1000V@15A 500V@30A ~ 1500V@10A 750V@20A ~ 2000V@7.5A
Voltage Ripple <800mVpp
<200mVrms		 <2000mVpp
<300mVrms		 <2400mVpp
<400mVrms		 <2400mVpp
<400mVrms
Insulation -DC to PE ±1500 Vdc ±1500 Vdc ±1500 Vdc ±1500 Vdc
Insulation +DC to PE +2000 Vdc +2000 Vdc +2000 Vdc +2000 Vdc
Power Range 0~15000 W (-4)
0~9000 W (-2)		 0~15000 W (-4)
0~9000 W (-2)		 0~15000 W (-4)
0~9000 W (-2)		 0~15000 W (-4)
0~9000 W (-2)
Efficiency 95.5% 95.5% 95.5% 95.5%
Weight 32kg/70.5lbs 32kg/70.5lbs 32kg/70.5lbs 32kg/70.5lbs
30kW  380-480Vac Input Models – Table 1 of 2
MODEL DCB80-1000 DCB200-420 DCB360-240 DCB500-90
Voltage Range 0~80 V 0~200 V 0~360 V 0~500 V
Current Range 0~1000 A 0~420 A 0~240 A 0~180 A
CP V-I Range -4: 30V@1000A ~ 80V@375A -4: 71.4V@420A ~ 200V@150A -4: 125V@240A ~ 360V@83.3A -4: 166.7V@180A ~ 500V@30A
Voltage Ripple <320mVpp
<25mVrms		 <300mVpp
<40mVrms		 <1.6Vpp
<300mVrms		 <2.4Vpp
<400mVrms
Insulation -DC to PE ±500 Vdc ±800 Vdc ±1500 Vdc ±1500 Vdc
Insulation +DC to PE +600 Vdc +1000 Vdc +2000 Vdc +2000 Vdc
Power Range -30000W (-4) -30000W (-4) -30000W (-4) -30000W (-4)
Efficiency 92.5% 93.5% 93.5% 94.5%
Weight 44kg/97lbs 44kg/97lbs 44kg/97lbs 44kg/97lbs
30kW  380-480Vac Input Models – Table 2 of 2
MODEL DCB750-120 DCB1000-80 DCB1500-60 DCB2000-40
Voltage Range 0~750 V 0~1000 V 0~1500 V 0~2000 V
Current Range 0~120 A 0~80 A 0~60 A 0~40 A
CP V-I Range -4: 250V@120A ~ 750V@40A -4: 375V@80A ~ 1000V@30A -4: 500V@60A ~ 1500V@20A -4: 750V@40A ~ 2000V@15A
Voltage Ripple <2.4Vpp
<400mVrms		 <1.6Vpp
<300mVrms		 <2.4Vpp
<400mVrms		 <2.4Vpp
<400mVrms
Insulation -DC to PE ±1500 Vdc ±1500 Vdc ±1500 Vdc ±1500 Vdc
Insulation +DC to PE +2000 Vdc +2000 Vdc +2000 Vdc +2000 Vdc
Power Range -30000W (-4) -30000W (-4) -30000W (-4) -30000W (-4)
Efficiency 94.5% 93.5% 94.5% 94.5%
Weight 44kg/97lbs 44kg/97lbs 44kg/97lbs 44kg/97lbs
Common Specifications for all models
MODEL All Models   MODEL All Models
AC Input   Environmental
Input Voltage 208VLL~ 480VLL 3ph Pollution Degree 2
Protection Class 1
Frequency 45~66 Hz Cooling Forced air, temperature controlled fans
Power Factor > 0.99 Temperature Operating 0~50 °C / 32~122 °F
DC Output – Voltage    Storage -20~70 °C / -4~158 °F
Accuracy < 0.1% of F.S. Relative humidity < 80%, non-condensing
Load regulation 0-100% < 0.05% of F.S. Altitude                       Operating < 2000 m (1.242 mi)
Line regulation ±10% ΔVac < 0.02% of F.S. Front Panel
Response Time 10-100% load (source) < 2 msec Display Color Touch Screen Graphics LCD
Slew rate 10-90% (source) < 30 msec Controls Dual Rotary Digital Encoders
Overvoltage protection Adjustable, 0~110% Vnom Output on/off Push Button
Digital Interfaces
DC Current   Internal 1x USB type B for communication, 1x GPIB (optional)
Accuracy < 0.2% of F.S. Interface Slot 1x for retrofittable plug-in modules
Load regulation 0-100% ΔVdc < 0.15% of F.S. Analog Interfaces
Slew rate 10-90% (Sink) < 1 msec. Internal Built-in, 15 pole D-Sub (female), galvanically isolated
DC Power   Signal range  0~5 V or 0~10 V (selectable)
Accuracy < 1.0% of F.S. Inputs V, I, P, R, remote control on-off, DC output on-off, resistance mode on-off
DC Resistance Outputs V, I, alarms, reference voltage, status
Accuracy < (1.0% of Max. R + 0.3% of Rated Current) Accuracy V / I / P / R 0~10 V: < 0.2%, 0~5 V: < 0.4%
  Dimensions (W x H x D)
Protection OT, OVP, OCP, OPP, PF Dimensions 19” x 5.25” or 7″ x 26.4”
483 x 133 or 178 x 670 mm
Overvoltage category 2 Parallel Operation Master-slave, up to 32 units
Insulation
AC input to enclosure		 2500 Vdc Regulatory Standards EN 61010, EN 61000-6-2:2016-05 and IEC 61000-6-3:2011-09 Class B
AC input to DC output 2500 Vdc
DC output to enclosure (PE) Model specific. See model tables

PHOTOS

PHOTOS

DCB Series
DCB1500-30-4 Regenerative Bi-directional DC Power
APS DCB Series Regenerative DC Supply + Load 30kW
APS DCB Series Regenerative DC Supply + Load 30kW

MANUALS

MANUALS

Documentation, Technical and Application Assistance

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